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Green Village International ltd

Rubber and plastic solution

Current Problem

Canadians throw away over 3 million tonnes of plastic waste every year. Only 9% is recycled while the rest ends up in our landfills, waste-to-energy facilities or the environment. Plastic waste and marine litter burden our economy and threatens the health of the environment including wildlife, rivers, lakes and oceans.


Plastic and rubber solution

Thermal cracking Processing Equipments

  • The horizontal rotary thermal cracking equipment has advanced and excellent technology.
  • The equipment is made of high quality steel in the manufacturing process.
  • The equipment is produced according to the national standard.
  • The equipment can effectively prevent the leakage of gas during production and operation.
  • The whole operation process is clean and pollution-free
  • The whole process electronic system monitoring
  • The operation is simple, stable, safe and reliable.
  • To sum up, waste tires, plastic and grease are used in the process of pyrolysis oil refining, which is technically advanced and feasible, with less investment, more raw materials, faster results and good prospects, which is a wise choice for the investment company.

Material input

       Tires (including all kinds of mechanical tires, tires, etc.);Rubber, waste

       sole, inner tube, ordinary cable skin, bicycle, motorcycle tyre; Plastic: PE

       (price is high, generally used to make plastic particles), PET (transparent

       bottles, try not to use), PVC (pipe), PP (disposable cups, try not to use),   
       and all kinds of waste nylon products.

Conversion products

Gas

Carbon Black

Liquid Fuel

Steel Wire

System Characteristics

  • The whole operation process of thermal cracking process equipment in the production of furnace and equipment joint using the lathe coil mold process cohesion in sealing good, with a direction of graphite sealing and actuator, national standard stainless steel corrugated expansion joint, the dynamic sealing material can effectively prevent gas leakage, to ensure the safety of production, with independent intellectual property rights.
  • The design of the key position in thermal cracking processor, driven by horizontal double rotating structure, speed is 0.4r/min, thoroughly overcome the domestic current vertical flat cracking at the bottom of the processor is heated unevenly, easy to fracture, low yield, industry problems such as short service life.
  • In the operation of the device will produce a small amount of acid gases, we in the system through the special craft, effectively deal with the material of the hydrogen sulfide and other corrosive gas, on the one hand, reduce the damage to the equipment by corrosive gas, on the other hand to reduce the secondary pollution to the environment.
  • Close to the exit in the thermal cracking the processor, we add the independent intellectual property rights of special facilities, and the process improvement can make the airflow direction of change, from cracking unit out of the gas entrainment to remove impurities, may reduce the soot accumulation jams.
  • In the multistage separator, we have special equipment that can dry the gas and further reduce the possibility of the corrosion of the equipment.
  • In the whole process of gas from the distribution to the condenser, the four-way process pipe is used to prevent blocking, and the addition of a cold casing on the outside of the pipe can make the gas a pre-cooling effect.
  • In the condenser, we broke through the original condensation process, and I have innovated to extend the cooling time of the gas with the condenser, so that the oil can be greatly improved.
  • And in liquid flow duct we changed the original straight pipe innovation as u-shaped pipe, the pipe work can make no fully condensate gas with waste liquid flows back to the condenser cools down again.
  • And in the treatment of the flue gas emissions of environmental issues, we changed the original old spray tower now use the spray tower design is a layer of spray double packing can be more effective dust removal desulfurization, so out of the flue gas is non-toxic harmless odorless gas pollution-free environment is up to standard. The change in the atomization tower is to remove the water tank from its own water tank, so that it can be better deducting and has no corrosion, beauty, and save space.
  • At the same time, the whole equipment can also be equipped with quick and practical automatic feed and slag system and shorten the time of the feeding and discharging in the at the same time, the save labor, and reduce the cost, greatly improve production efficiency. The dust and smoke treatment adopts the new countercurrent wet dust removal process, the treated exhaust fume can meet the national standard and ensure the good environmental protection of the equipment. Thermal cracking of a complete set of device has used the brand-new design, compared with the traditional pyrolysis equipment, to reduce a lot of unnecessary components at the same time joined the many independent research and development of practical design process, to narrow the area, improve the yield efficiency and production efficiency, and make sure the safety equipment of environmental protection, at the same time.
  • Advantages of the foundation: mainly suitable for heating equipment used in coal, which is convenient, clean and

Process flow- manual and automatic

The equipment provides optional automatic feed and automatic slag tapping device to make feed and slag more convenient and quick and improve work efficiency. The pyrolysis process does not need to remove the sediment, moisture, wire and other impurities in the raw material, and can directly load the waste tires, rubber, waste plastics and other organic wastes into the pyrolysis processor. A mixture of oil vapor can be produced by a multistage separator and cooling system to make the oil and gas condensate to obtain better fuel oil. The exhaust fumes from the pyrolysis processor are used in a special pipe to make use of the waste heat to function in the multi-functional rectification tower, and then enter the counter-current wet dust treatment device, which is discharged after reaching the standard. Some of the low carbon chain does not condensate through the safe water seal into the gas recovery system, as the fuel of the cracking furnace burns off.

Advantage of Thermal cracking system

Small operating area

Equipment covers an area of about 300 square meters (20meters long, 5
meters wide), plus a pre-existing materials and end products piled up, workers
rest, accommodation area, simple fire zone area, green area, office area, the
minimum to more than 1000 square meters.

Book a Demo and Learn From Your Waste